Are you looking for an evaporative air cooler which can help you with 100 percent fresh air? Well, you have certainly landed yourself on the right page. We are here to discuss about the technology which has made it possible for you to relish completely fresh and cool right at your own space.
We are talking about indirect evaporative coolers! Yes, they are highly appreciated when it comes to helping one with air which has no pollutant for you to worry about. If you are thinking about how it is possible then, it is possible because of the hyper-efficient heat exchanger technology. It allows the respective machine to assist you with pollution-free air with better temperature drops compared to direct evaporative air cooling.
The fresh air delivered by the evaporative air cooler is healthy and no part of it is recycled. It thus ensures better indoor air quality. The temperatures match with the dew point which helps you with the best benefit of being energy efficient. You save up to 80 percent energy while using it for your needs.
Evaporative Air Cooler: Your Heat Sheild
With heat and temperature soaring outside, Evaporative coolers will never let you down! They will always help you avail fresh and cool air using the same amount of power. But, if you compare it with refrigerator systems, these air coolers are way more energy-efficient and yet help you get yourself protected from high temperatures.
So, there is no second thought when it comes to purchasing these machines. Not only it helps you with excellent service but also with cost-effective capabilities. In fact, as the temperature gets higher, they automatically change their performance so that you remain comfortable all the time.
Benefits of Indirect Evaporative Cooler
- direct evaporative cooling (IDEC) also popularly known as “2-stage evaporative cooling”, uses 60% – 75% less electricity than conventional refrigerant-based mechanical AC systems.indirect-Due to their design, these systems are best suited for arid or semi-arid climates and can save lot of energy compared to Air Conditioning.As stated above, cooling capabilities get better as and when the air temperature is soaring outside.With this device, you will never have to worry about the pricing. It helps to be completely cost-effective.The air they will be giving will have no moisture added to it. So, it will help you with the benefit of dry air cooling.
- Evaporatvie Air Cooler..You can be assured that with the help of evaporative coolers you will be benefited with100% fresh air and better cooling upto 5 degree celsius less than Direct This machine comes up with a wide product spectrum so that it can match application needs.Schools, data centers, offices, clinics, warehouse/distribution centers and others can make great candidates for capturing the benefits of indirect Evaporative cooling.It also comes with flexible engineering and design configurations which exclusively makes it convenient to customise to customer’s individual needs.
So, these are the benefits of evaporative air coolers and how it is exclusively making a significant impact on one’s life with a breath of fresh air. If you are thinking about getting one for your needs, connecting with Evapoler can help! We will always help you with the best of product range which can assist you to beat the heat with ease and keep you cool.
The demand for industrial evaporative coolers is growing significantly. Global warming is also one of the reasons for continuous rise in Environmental Temperatures. These coolers are also acknowledged as swamp coolers. These industrial evaporative air cooler are able to cover large indoor areas with 100 % fresh air and at low running cost. So, it becomes a perfect asset to have to such cooling facilities in your manufacturing plants or any outdoor spaces for better productivity and comfortable working conditions.
Cost-Effective Industrial Cooling System
Cooling large indoor areas with mechanical AC can prove to be very expensive. But you have an industrial cooling system waiting at your doors to save you from this. Evaporative air cooling system not only provide natural cool air but the recurring expenses are almost one tenth of Air Conditioning. Yes, it is highly acclaimed as one of the most cost-effective solutions when it comes to providing cooling services during the time of dry climates.
It uses the natural process of evaporation to get the heat reduced and humidify the air naturally. These machines use a damp evaporative cooling pad which will absorb all the heat and exclusively help you avail refreshing cool air. So, not only these cooling systems are energy efficient but also eco-friendly as well. They are a lot more powerful than may other industrial fans and can be used effectively at:
Athletic events,Garage,Marriage GardensPool,Construction site,Warehouses,Banquet halls,Religious GatheringsAnd more.
So, this shows how industrial and commercial evaporative coolers will help you with much needed cooling relief. These coolers are exclusively designed around strength and durability, which makes them deliver powerful performance for stuffy and hot areas. It dispatched fully assembled and tested, so it is ready to use just when you take it out of the box.
How Effective Industrial Evaporative Cooler Is?
The working approach of these industrial air cooler system is such that it will help you have your manufacturing plant cool down in a matter of a few minutes. So, with scorching heat outside, you work without having to stress about it all because of this amazingly designed cooling system. Take a look at the features which will come attached with it:
- industrial cooling system at your industrial plant is that it will never let you stress about its maintenance. These machines are low maintenance and durable.The biggest benefit of having an
- industrial air coolers where air grills with adjustable louvres is provided. It will help you move air from one side to another and cover the entire arena of yours.There are You can be confident about its continuous usage. You can be assured that there will no problem whether you have used a whole day long or even more.
So, these attributes show how good these machines are and how they can help you during the time of unbearable summer. All you need to do is to find an ideal capacity that can assist you with the right model. If you are looking for the same, connecting with Evapoler will never be disappointing! They will assist you with the best industrial cooling system which will keep your working space cool whatever be the temperature outside. Get it now!
1. Where we can use Industrial Cooler?
Industrial coolers function on evaporating of water by hot air principle. The incoming hot air vaporise the water falling on the pads. The vaporisation of water takes away latent heat of air and in the process cools the air and increases its moisture level called relative humidity. They are more eco-friendly and efficient in energy consumption than traditional air conditioners. Generally, they are also more powerful than normal exhaust fans. Mainly, they are used to cool Factories, workshops, sports arenas, warehouses, manufacturing plants, commercial offices, and hangars. Others are gyms, loading docks, large tents, garages, marriage halls, Religious congregation, etc.
2. Types of Industrial Air Cooler
a) Portable Evaporative Coolers
Also known as industrial Portable Air Cooler, are a type of industrial evaporative air coolers. these are mostly used in industrial places, commercial areas like warehouses and garages, Govt offices, hostels, Banquet halls, etc.. They can also be used other outdoor areas like patios. The capacities ar upto 18000 CMH to cover an area of up to 2500 SFT with single Cooler.
b) Ductable Evaporative Air Coolers
These are built mostly for huge commercial or industrial complexes to cool the space uniformly. The air is distributed through rectangular or spiral-shaped ducts, The air is discharged to the required space through nozzle diffusers or Linear or DL supply Air Grills. Industrial air coolers include Roof Installed or wall-mounted air cooler, side discharge cooler, and down discharge cooler. Typically, the Airflow capacity is up to 30,000 CMH per unit.
Three Ways to install Ductable coolers :
The range of an intsalled cooler is determined by air direction, i.e. how the cooling machine discharge the air :
(i) Top Discharge Air Cooler: are capable of cooling a whole room/house or an entire workshop.
(ii) Down Discharge Air Cooler: These are located on the roof and release cooled air downwards. The cool air discharged directly into the targeted building and can be used to cool entire homes.
(iii)Side Discharge Air Coolers: are normally placed on the side of a building, but also on the roof. They use an straight or U -bend to discharge the cool air in targeted space based on its placement on wall or roof.
3. Is an Ductable Industrial evaporative
cooler better than Air Conditioning unit?
When operating a huge industrial plant, traditional air cooling methods can be expensive or ineffective at fighting extremely high temperatures. However, industrial air coolers come with large water tanks or float valve connection to ensure continuous water supply if connected with overhead Tanks.
Industrial air coolers work in Best in open areas
Other than being cost-effective, industrial coolers produce 100% fresh air. They also don’t recirculate the same air like the air conditioner. This fresh air helps to increase productivity, promote the feeling of well-being and sustains higher and better concentration levels. An air conditioning unit is highly recommended for domestic use, small industrial rooms, and offices.
Affordable running costs for an Industrial Air Cooler
Although the installation of an evaporative cooler is same or little expensive than ACt, but it is a feasible cooling solution for the most industrial buildings. The running cost is less by 70-80% compared to Air conditioning. As such , recurring expenses are little compared to an air conditioning system of equivalent capacity.
4. How to Calculate the Size of Industrial air Coolers?
An industrial air cooler’s cooling power is based on how much airflow it can generate. It is for this reason that these coolers are categorized by airflow. They are typically rated in cube meters per hour (CMH), or cubic feet per minute (CFM). This calibration measures the total amount of air an air cooler can discharge or move per unit time.
CMH= Area of space im m2 x Meight in M x Air Changes per Hour
If need to cool an area of 10 mtr x 10 and ceiling height is 10 Mtr
Air changes per hour = 20 times
Total amount of air replaced or required to cool per hour = 100×10 m3 x 20 times = 10,000 cubic mtr.
You will buy a cooler unit with a 10,000 CMH rating.
P.S.: Air Exchange Times Required Under Different Circumstances
5. Important points to Consider When Buying a Best Industrial Air Coolers
ndustrial plants require various kinds of maintenance Equipments . These are required to keep the operation and performance of their machines and equipment smooth. One of them is a proper and efficient industrial air cooler. It’s used to make sure an industry’s overall environment remains safe and well-maintained at all times. Air cooler come with a variety of features but here are some of the important ones that can be of great benefit to you.
So, what factors should one evaluate when planning to purchase for the best industrial cooling system?
Case material & thickness
Fresh material or recycled material? If used fresh material, it could be used for 10 years, while if use recycled material might have some problem after 1-2 years. The case material used should be fresh and not from recycled materials in order to guarantee long life. It should also be of the right thickness. Generally the thicker, the better.
For an industrial cooler to function effectively, it needs to have the right cooling pad based on size and thickness. The thicker and bigger the cooling pad, the better the cooling performance.
Fan for Motor wiring
100% copper wiring is best suited for a cooler in order to be effective and work well. Some manufacturers use aluminum wound motor to be cost-effective but will end up compromising the quality of the product.
Checking airflow volume
Thoroughly check the airflow volume because some suppliers indicate a higher value than what is in the specification sheet. This may be misguiding and you will end up with an industrial cooler that doesn’t meet your specifications.
To ensure you are not dubbed into buying a cooler that is short of your specifications, calculate yourself the air flow volume. By doing these you will be certain you have the right product.
Here is a formula to calculate: Airflow volume (m3/h) =Average speed (m/s) x Air Outlet area(m2)
6. Tips for installing an industrial evaporative cooler
– Mounting the cooler
An Industrial Air Cooler needs to be installed outside your home or premise. You can fix it in different locations, depending on the type of cooler one have chosen and the space available to keep it…
Roof-mounted: These are the most common air coolers, although they are more difficult to maintain.
Wall / Window Mounted: It is easy to carry out maintenance on a wall/ window-mounted unit. They also reduce the chance of house leaks. However, it is important to note that wall/ window mounted coolers blow chilled air in the house into a central area. They are highly recommended for small homes or bigger apartments with specially installed ductwork.
Industrial air coolers should be installed at least 10 feet away or 3 feet below plumbing combustion appliance vents, plumbing vents, exhaust fan vents or clothes dryer vents. Make sure to keep fuel, yard chemicals, and solvents away from the cooler.
Always check the float valve after every pump cycle. This way, you will ensure that the float is not set too high, causing the reservoir of water to overflow.
Provide at least 3ft of clearance on the side of the equipment that requires access for maintenance. This is a code requirement for all sides with electrical parts.
Use closed-eye Hooks
To hang your coolers safely and securely, use closed-eye hooks. However, take care not to lift the open-eye hook from the chain and leave your equipment unsupported when removing the frame.
The water line
An industrial air cooler needs a steady supply of clean water. Make sure to connect the water line to the system from an outdoor water source with cut-off valves. A cut-off valve is highly useful when you need to drain your system at the start of the winter season to minimize damage from harsh weather.
Before powering up your cooling system, confirm that there are no leaks. Also, fill any void spaces around the cooler to prevent cooled air from escaping the system. Once you have confirmed all these parts are set, you can switch it on. If you are unfamiliar with the electrical connections, it is highly recommended that you seek the services of a certified electrician.
7. How to maintain Industrial cooler
If you are looking for a cooling system for commercial buildings or industries, opting for industrial evaporative coolers would be a great option. Listed below are some tips that can help maintain industrial air coolers.
Regular Change of Cooler Pads
Change Cooler pads regularly. Pads are pressed against the cooler. Leaving old pads that have dirt and minerals accumulated on them can cause the cooler to deteriorate, To avoid rusting it always good to change pads before start of summer season. Most people who fail the change the pads to save money ultimately have to spend more in the long run as they may have to change the entire cooler instead of just the pads.
– How often should you replace the industrial evaporative air cooler pads?
1) Reduced air flow
If your commercial air cooler is not cooling as much as it did in the past, a possible reason for this problem could be due to the particles that get caught in the pads. To solve the problem, an economical solution would be to replace the pads. However, it does not solve the problem; it is recommended to move on to more troubleshooting.
2) Types of materials
The type of materials used in the pads is one of the factors that decide whether a pad need to be replaced yearly or can last for years. While cellulose pads need to be replaced less often, pads made of cheap materials such as aspen may be required to be replaced each season.
3) Yearly Maintenance
Generally, pads may not be required to be changed every year. However, if the pad has lost its thickness or if the material has become frayed, it is best to get a new pad.
Protection for Your Cooler
Keep Your Cooler protected Investing in a cooler cover will help prevent outdoor air from entering your home or building. Sometimes coolers have dampers. However, if your cooler does not have one, installing a cooler cover will help increase the life of
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