Best Industrial Air Cooler

Industrial air cooler are the need of hour to provide natural, 100% fresh & healthy cool air to effectively cool industrial work floor. Industrial air coolers are also referred to as industrial evaporative cooler or industrial ductable coolers. Industrial Coolers are used to cool large open spaces like factories, ware houses , sports complexes economically and with lesser running cost. As Such these industrial air cooling systems are also used as a cost-effective industrial cooling solution hot and dry climates like Jaipur, Indore , Gurgaon, Manesar in India.

1. Where we can use Industrial Cooler?

Industrial coolers function on evaporating of water by hot air principle. The incoming hot air vaporise the water falling on the pads. The vaporisation of water takes away latent heat of air and in the process cools the air and increases its moisture level called relative humidity. They are more eco-friendly and efficient in energy consumption than traditional air conditioners. Generally, they are also more powerful than normal exhaust fans. Mainly, they are used to cool Factories, workshops, sports arenas, warehouses, manufacturing plants, commercial offices, and hangars. Others are gyms, loading docks, large tents, garages, marriage halls, Religious congregation, etc.

2. Types of Industrial Air Cooler

a) Portable Evaporative Coolers
Also known as industrial Portable Air Cooler, are a type of industrial evaporative air coolers. these are mostly used in industrial places, commercial areas like warehouses and garages, Govt offices, hostels, Banquet halls, etc.. They can also be used other outdoor areas like patios. The capacities ar upto 18000 CMH to cover an area of up to 2500 SFT with single Cooler.

b) Ductable Evaporative Air Coolers
These are built mostly for huge commercial or industrial complexes to cool the space uniformly. The air is distributed through rectangular or spiral-shaped ducts, The air is discharged to the required space through nozzle diffusers or Linear or DL supply Air Grills.  Industrial air coolers include Roof Installed or wall-mounted air cooler, side discharge cooler, and down discharge cooler. Typically, the Airflow capacity is up to 30,000 CMH per unit.

Three Ways to install Ductable coolers :

cPPMoY
3x5xug
Air cooler

The range of an intsalled cooler is determined by air direction, i.e. how the cooling machine discharge the air :

(i) Top Discharge Air Cooler: are capable of cooling a whole room/house or an entire workshop.

(ii) Down Discharge Air Cooler: These are located on the roof and release cooled air downwards. The cool air discharged directly into the targeted building and can be used to cool entire homes.

(iii)Side Discharge Air Coolers: are normally placed on the side of a building, but also on the roof. They use an straight or U -bend to discharge the cool air in targeted space based on its placement on wall or roof.

3. Is an Ductable Industrial evaporative

cooler better than Air Conditioning unit?
When operating a huge industrial plant, traditional air cooling methods can be expensive or ineffective at fighting extremely high temperatures. However, industrial air coolers come with large water tanks or float valve connection to ensure continuous water supply if connected with overhead Tanks.

Industrial air coolers work in Best in open areas

Other than being cost-effective, industrial coolers produce 100% fresh air. They also don’t recirculate the same air like the air conditioner. This fresh air helps to increase productivity, promote the feeling of well-being and sustains higher and better concentration levels. An air conditioning unit is highly recommended for domestic use, small industrial rooms, and offices.

Affordable running costs for an Industrial Air Cooler

Although the installation of an evaporative cooler is same or little expensive than ACt, but it is a feasible cooling solution for the most industrial buildings. The running cost is less by 70-80% compared to Air conditioning. As such , recurring expenses are little compared to an air conditioning system of equivalent capacity.

4. How to Calculate the Size of Industrial air Coolers?

An industrial air cooler’s cooling power is based on how much airflow it can generate. It is for this reason that these coolers are categorized by airflow. They are typically rated in cube meters per hour (CMH), or cubic feet per minute (CFM). This calibration measures the total amount of air an air cooler can discharge or move per unit time.

CMH= Area of space im m2 x Meight in M x Air Changes per Hour

For example:
If need to cool an area of 10 mtr x 10 and ceiling height is 10 Mtr

Air changes per hour = 20 times

Total amount of air replaced or required to cool per hour = 100×10 m3 x 20 times = 10,000 cubic mtr.

You will buy a cooler unit with a 10,000 CMH rating.

P.S.: Air Exchange Times Required Under Different Circumstances

5. Important points to Consider When Buying a Best Industrial Air Coolers

ndustrial plants require various kinds of maintenance Equipments . These are required to keep the operation and performance of their machines and equipment smooth. One of them is a proper and efficient industrial air cooler. It’s used to make sure an industry’s overall environment remains safe and well-maintained at all times. Air cooler  come with a variety of features but here are some of the important ones that can be of great benefit to you.

So, what factors should one evaluate when planning to purchase for the best industrial cooling system?

Case material & thickness
Fresh material or recycled material? If used fresh material, it could be used for 10 years, while if use recycled material might have some problem after 1-2 years. The case material used should be fresh and not from recycled materials in order to guarantee long life. It should also be of the right thickness. Generally the thicker, the better.

Cooling pad
For an industrial cooler to function effectively, it needs to have the right cooling pad based on size and thickness. The thicker and bigger the cooling pad, the better the cooling performance.

Fan for Motor wiring
100% copper wiring is best suited for a cooler in order to be effective and work well. Some manufacturers use aluminum wound motor to be cost-effective but will end up compromising the quality of the product.

Checking  airflow volume
Thoroughly check the airflow volume because some suppliers indicate a higher value than what is in the specification sheet. This may be misguiding and you will end up with an industrial cooler that doesn’t meet your specifications.

To ensure you are not dubbed into buying a cooler that is short of your specifications, calculate yourself the air flow volume. By doing these you will be certain you have the right product.

Here is a formula to calculate: Airflow volume (m3/h) =Average speed (m/s) x Air Outlet area(m2)

6. Tips for installing an industrial evaporative cooler

– Mounting the cooler
An Industrial Air Cooler needs to be installed outside your home or premise. You can fix it in different locations, depending on the type of cooler one have chosen and the space available to keep it…

Roof-mounted: These are the most common air coolers, although they are more difficult to maintain.

Wall / Window Mounted: It is easy to carry out maintenance on a wall/ window-mounted unit. They also reduce the chance of house leaks. However, it is important to note that wall/ window mounted coolers blow chilled air in the house into a central area. They are highly recommended for small homes or bigger apartments with specially installed ductwork.

Installation height
Industrial air coolers should be installed at least 10 feet away or 3 feet below plumbing combustion appliance vents, plumbing vents, exhaust fan vents or clothes dryer vents. Make sure to keep fuel, yard chemicals, and solvents away from the cooler.

Check Float
Always check the float valve after every pump cycle. This way, you will ensure that the float is not set too high, causing the reservoir of water to overflow.

Maintenance distance
Provide at least 3ft of clearance on the side of the equipment that requires access for maintenance. This is a code requirement for all sides with electrical parts.

Use closed-eye Hooks
To hang your coolers safely and securely, use closed-eye hooks. However, take care not to lift the open-eye hook from the chain and leave your equipment unsupported when removing the frame.

The water line
An industrial air cooler needs a steady supply of clean water. Make sure to connect the water line to the system from an outdoor water source with cut-off valves. A cut-off valve is highly useful when you need to drain your system at the start of the winter season to minimize damage from harsh weather.

Power up
Before powering up your cooling system, confirm that there are no leaks. Also, fill any void spaces around the cooler to prevent cooled air from escaping the system. Once you have confirmed all these parts are set, you can switch it on. If you are unfamiliar with the electrical connections, it is highly recommended that you seek the services of a certified electrician.

7. How to maintain Industrial cooler

If you are looking for a cooling system for commercial buildings or industries, opting for industrial evaporative coolers would be a great option. Listed below are some tips that can help maintain industrial air coolers.

Regular Change of Cooler Pads
Change Cooler pads regularly. Pads are pressed against the cooler. Leaving old pads that have dirt and minerals accumulated on them can cause the cooler to deteriorate, To avoid rusting it always good to change pads before start of summer season. Most people who fail the change the pads to save money ultimately have to spend more in the long run as they may have to change the entire cooler instead of just the pads.

– How often should you replace the industrial evaporative air cooler pads? 

1) Reduced air flow
If your commercial air cooler is not cooling as much as it did in the past, a possible reason for this problem could be due to the particles that get caught in the pads. To solve the problem, an economical solution would be to replace the pads. However, it does not solve the problem; it is recommended to move on to more troubleshooting.

2) Types of materials
The type of materials used in the pads is one of the factors that decide whether a pad need to be replaced yearly or can last for years. While cellulose pads need to be replaced less often, pads made of cheap materials such as aspen may be required to be replaced each season.

3) Yearly Maintenance 
Generally, pads may not be required to be changed every year. However, if the pad has lost its thickness or if the material has become frayed, it is best to get a new pad.

Protection for Your Cooler

Keep Your Cooler protected Investing in a cooler cover will help prevent outdoor air from entering your home or building. Sometimes coolers have dampers. However, if your cooler does not have one, installing a cooler cover will help increase the life of

Covid 19- Air washer the best Equipment for Central cooling with 100 % fresh and cool air

What is Air Washer

An air washer is a hybrid appliance, a combination of an air purifier ,a humidifier and 100% fresh air supplying Air cooler. Like conventional humidifiers, air washers add therapeutic moisture to the air. And, like a conventional air purifier, an air washer removes symptom-triggering allergens from the air. It also cools the air like an Evaporative air cooler.Therefore, they are capable of soothing your uncomfortable dry air symptoms and easing your allergies. The pre-dust filters prevents dust particles from entering in the the area to be cooled.

How Air Washers Work

Air washers are Metallic Air handling Unit made of metal cabinet and having centrifugal fan to generate high pressure air. A water circulating pump sprinkleswater on Cellulose pads to cool the incoming hot air.

Air washers remove many types of household allergens—including dust, dust mites, pet dander, pet hair, mold spores, pollen, and other airborne particles—while adding moisture to the air. The most popular types of air washers use impeller technology. Air washers also use pre-filter to filter out allergens and dust particles from inbound air prior to cool your room. These models use evaporative principle technology to add moisture to your space.

Air Flow capacities

Air washers come in the capacities starting from 5000 CFM of air flow to 100000 CFM .The area coverage capacity for cooling purpose with single equipment is from 1000 SQFT to 5000 SQFT .The air distribution effected via Galvanised Duct .The final air distribution made through Air Grills . Consider choosing a slightly larger capacity air washer than you think you’ll need in order to ensure optimal cooling ,humidifying and air washing.

Features

Advanced features help make an air washer easier to use and maintain. When
shopping, compare the feature line-up for each model and decide if there are any
must-have features on your list. Popular air washer features include:

  • Multiple fan speeds
  • VFD compatible motor
  • Single phasing , short circuit Protection.
  • Digital Remote controls
  • Adjustable humidistat
  • Low-water indicator with automatic shutoff
  • Filter change indicator
  • Fragrance container

Maintenance

As with humidifiers and air coolers, it’s extremely important to clean your air washer regularly. Frequent cleanings prevent mold, mildew, and bacteria growth inside the water reservoir and rid the unit of the allergens and other particles it has filtered out overtime. We recommend that you clean your air washer every few days to maintain optimal operation . It is also a good idea to change the water on regular basis to keep the moisture fresh. To clean your air washer, follow the instructions included in the owner’s manual.

Customised Pre Air Filters

It’s important to keep in mind that while an air washer helps clean and cool the air, it doesn’t provide the same level of filtration for allergens that a dedicated air purifier would. HEPA (High Efficiency Particulate Air) air purifiers are capable of removing 99.97% of allergens as small as 0.3 microns. In comparison, an Blower -type air washer can remove allergens as small as 1.5 microns. If some one have severe allergies or simply want a higher level of air cleaning, we recommend using a HEPA air purifier in addition to an air washer or ask for customisation of Air washer with Hepa Air Filter of 0.3 microns .

Live a nourishing life under the umbrella of evaporative cooler

Healthy lifestyle begets healthy body and for living a robust life, you must have eco-friendly things. Evaporative cooler are made to serve the purpose of hearty living without compromising with the environmental factors. We all know the benefits of living a healthy life and for attaining that perfect body, we do many things ranging from workout to yoga. Many people go for intense aerobic exercises that increase the body temperature and augments your heart beats. In order to restore your body metabolism back to normal functioning you need proper rest and sufficient intake of pure air. For this people choose to sit before their AC’s in the closed room for rapid restoration of their body and getting rid of that stinky sweat.

The biggest disadvantage of lying before these conventional AC’s is that it not only give rise to airborne diseases but also make your body vulnerable to sickness. You will surely feel the cold air of these coolants that will bring down your agitated temperature but this will do serious damage to your body. Evaporative cooler, on the other hand, are specifically designed to emanate pure air free from all artificial particles. These coolers completely understand your body and responds according to the need of the individual. The unique thing of these wonder devices is that it processes dirt free air from the surroundings and distribute aromatic air to every corner of your living room.

45-1

You can absolutely relax your body by sitting under the aegis of these automated machinery. After a rigorous workout, you can spend your time relaxing your body in front of these smart gadgets. The fear of getting sick by the bout of the freezing wave is nil in these coolants a the air is not contaminated. They are very much helpful in refreshing your mood thus giving you space to think positive. If your are feeling depressed or tensed due to work, a quick session of a cold wave coming out of these coolers can make you free from all mind problems. You can enjoy your morning tea, afternoon lunch and evening snack with your family members by having animated talks under the good company of evaporative cooler.

Sometimes people have that feeling of getting under the grip of cold after spending too much time sitting under AC’s. They get caught by a severe headache, high nose-run, cough and many seasonal diseases. This is not the case with evaporative cooler as it doesn’t have any artificial component installed in its making. Thus, you can enjoy your time under the nature-friendly environment without worrying about any infectious disease gripping your body.

 

Say bye to sultry weather by purchasing evaporative air coolers

Technology has played a significant role in changing the attitude of the people in much optimistic manner. They are now equipped with advanced machinery that are also termed as generation x robots. This machinery is capable of doing mechanical work a lot faster than their living counterparts with much precision. The wind of technology has also touched the matrix of cooling devices by seeding smart fragments of transistor chips which have taken a shape of evaporative air coolers. This endearing cooling package has stepped in the market with thumping features that are not seen in other cooling machines.

You will not find CFC and HCFC compounds in these nature-friendly coolers that are responsible for damaging the serenic beauty of the planet and playing an important role in augmenting global warming. Some of the companies are still using these hazardous materials in order to provide instant cooling to its customers. But this is not the case with Evaporative air coolers that works on an entirely different mechanism which is lot genuine and shows an affinity towards nature. The working of theses coolers is derived from the entitled word ‘Evaporative‘ that resembles the theory of evaporation in which liquid is converted into vapors on absorbing heat.

Ductable-2

These coolers have a vat tank which is capable of storing humongous amounts of liquid in it. When the air barge into the set-up the air molecules release their heat which is ultimately absorbed by the water particles. This generates a constant wave of cold air which amplifies the aroma of your room with natural scent. You can truly experience the freshness of air which is blended with the smell of soil forcing you to think that you are sitting in the middle of the flowering garden. This experience is way more appealing than buying a luxurious car that can only give you comfort but not the contentment. With such heart-binding features of evaporative air coolers, you don’t have to put your mind in purchasing any other cooling device at exorbitant rates.

The general perception of people regarding buying these cooling device is that they guzzle loads of electricity in a wink of time that shoots up the electricity bill by manifolds. Adding to the distress is the annoying sound that these piece of machinery makes while emanating air. This piercing sound irritates an individual who wishes to spend some quality time in his bedroom. But these cool evaporative air coolers have forced people to give a second thought to their mindset as these wonder coolers are completely eco-friendly product that consumes very less amount of power in the long run and does not generate any undesired sound in given circumstances.

All refurbished series of Evaporative air coolers

There are many important things that build the image of the house. The interiors of your home reflect your imagination and aptitude for designing. Adding to the adornment of your paradise, there are some trendy cooling devices that bring new and fashionable touch to your adobe. This equipment comes in many exciting colors and can be customized according to your demand. They come with multiple designs and can be fixed anywhere without acquiring much space. So they contribute to a great extent in modifying the overall image of the place.

With the advancement in technology, all the evaporative air coolers are coming up with highly advanced and compact integrated circuits. These devices are easy to handle and can be operated even if you are sitting far away. With infrared sensing remote which is user-friendly are also embedded with some smart gesture analyzing buttons that will allow you to adjust your AC according to your mood, stance and body temperature. Therefore, the demand for these human-friendly devices is steadily scaling up.

Evaporative Air Coolers of Latest Models | Evapoler

Analyzing the demand of the market some industrialists have fabricated and introduced Eco-friendly evaporative air coolers which are technically advanced products. These small but strong evaporative air coolers are soon capturing the eyes of every second person who is out to buy coolers. They are used for many purposes such as if you are sitting inside your room you can feel the cold polar waves without any interruptions or if you want your family and friends to experience the majestic breeze of these smart coolers you can take it into your garden without putting any effort shafting these portable coolers.

The biggest advantage of having these mobile coolers by your side is that you will get 100% pure air consistently. These devices convert earthy air into the cold breeze and wards off the contaminated air through its high rated systemic purifying motors. You will not find even a tinge of artificial air inside these coolers as they directly transform environmental air into cold waves whenever you switch ON these devices. This sophisticated masterpiece can be used in every season and comes at affordable prices. If you are looking for a cooling gadget that goes hand in hand with the beauty of room or modifies the overall appearance of your interiors then these coolers are the best choice for you. Besides being eco-friendly, you will find a fashionable touch in these evaporative air coolers and will surely take the fashion quote to incredible heights.

About image evapoler

Regij your old fashioned cooler with latest Industrial evaporative cooler

Many times we think of a situation in which we desire comfort at every moment of our life. In this fast-moving world, the comfort has taken a back seat and every single individual is expected to perform well regardless of the health, which at some point is being severely compromised. People are switching on to field work where they have to confront dust and heat at all times which is deteriorating their physique. So they consistently look for a device or method which attenuates the high temperature of the body and rejuvenate mood of the person at the same time.

There are multiple cooling options such as cooler, AC and ducting that are available in the market and promise to give your body a cool and comforting cold breeze. There are no second thoughts about their efficiency and performance under the adverse condition for which they are fabricated. But after a prolonged exposure you will start feeling dizzy and powerless under the aegis of these cooling devices.
These devices give optimal performance under a certain condition which has to be followed every time you turn ON these cooling machines. Flouting rules results in an undesirable and unwanted effect on your body which gives way to many ailments ultimately creating a ruckus in the house.

Typical Air Conditioning vs. Industrial Air Cooler|Evapoler

These devices are made to give temporary blissfulness to its owner as this piece of machinery is equipped with artificial air components which are pre-installed in them. Moreover, they are fully functional only in closed compartments and rooms making no space for cross ventilation. After a certain period of time when your body gets fully acclimatized to the artificial ambiance manufactured by these devices, you will witness a significant change in your skin texture and breathing rhythm which in some cases become incurable giving health trauma to many AC owners.

Whereas industrial air coolers some eco-friendly cooling gadgets which are more refined and health oriented. These Industrial evaporative cooler are no less than wonder devices and doesn’t compromise with air quality. The biggest advantage of industrial air coolers is that it uses natural atmospheric air to convert into pure air breeze. You don’t have of close your windows and doors to start these coolers as these majestic automated machines give a cool blast of air in open environment too. Industrial air coolers are easy to install and requires little maintenance even after being functional for a long time. If you want to move your eco-friendly cooler to a lawn or your garden just to get the aura of your flowering place you can do it with ease as these portable devices work relentlessly anywhere and everywhere you place them.

Air cooler

Substitute your obsolete cooling machine with smart evaporative coolers

If you go out for a walk around the vicinity of your house you will see that every second house is equipped with AC including yours too. This high usage of these air conditioners has caused immense effect not only on the environment but also the human body. With the changing climatic pattern at every nook and corner of the world, there is a sudden spurt in atmospheric temperature which in turn has escalated the demand for these devices worldwide. Now, air conditioners have become the necessity of every individual in order to keep him calm and cool, but less do they realize that it is simultaneously causing ailments to their health as well.

In every single financial year, the demand for these products is rising sharply and people are ready to purchase these devices even at exorbitant rates without any problem. They want to experience the calming breeze at every place they go. Be it office, house, mall or any entertaining place, you will find high capacity air coolers installed in every room and hall to provide round the clock cooling.

Effects of Air Conditioner|Evapoler

In order to compensate the demand of the people, there are many companies who have launched their AC with multiple features. These devices come with different shape and size which are exclusively made to install at every place with a sole purpose that is to dole out cold air every time someone switches ON this machinery.

The prime effect of the air conditioner is associated with these cooling devices is the rampant use of CFC which is pre-installed in them and these hazardous components are not only contributing to global warming but also causing serious health problems to the human body. Much to the distress, these devices consume the colossal amount of power even if you keep them ON for an hour which shots up your bill much higher than you expect. If you want to take the full cooling experience of these gadgets then you have to close all your doors and windows. Moreover, if you spend most of your time sitting in front of AC there are chances of building skin diseases which can be detrimental to the body.

The all-new improvised natural eco-friendly evaporative coolers by Evapoler are a lot better from conventional air coolers. These coolants drive outside air and convert them into the quality air which is good for body, mind, and soul. Besides, you don’t have to shell out extra money to purchase these magic products. They can be easily installed in your room or outside in your rosy garden without doing extra physical work in carrying these devices. The intensity of these air coolers remains same throughout the day and their life is longer as compared to other Air conditioners and coolers. You don’t have to worry about the maintenance as these gadgets require less caring. So you will be completely satisfied with the performance of these gadgets and will not witness any flaws in the long run.